Metropolitan St. Louis Sewer District CSO McKnight SE of Highway 40

As part of the Metropolitan St. Louis Sewer District’s ongoing CIRP program, Farnsworth Group was selected to provide engineering services for the rehabilitation and reconstruction of an existing combined sewer system and construction of a new storm sewer system.

The project included 9,000 LF of sanitary sewer rehabilitation ranging in size from 8-inch to 21-inch pipe, 2,000 LF of sanitary sewer reconstruction ranging in size from 8-inch to 15-inch pipe, and 5,500 LF of proposed storm sewer ranging in size from 12-inch to 36-inch pipe and 4-feet x 3-feet box culvert. Public inflow sources were removed from the downstream sanitary sewer system by constructing a new storm sewer parallel to the existing combined sewer and reusing the combine sewer as the sanitary sewer system.

In addition, private inflow and infiltration sources were removed using the District’s Private Inflow Reduction Report (PIRR) process. This process included inspecting private properties for I/I sources, determining solutions for the removal of the I/I and working with the property owners to get approval of the solutions. Of the ninety-six (96) properties identified with I/I sources, sixty-seven (67) properties, or 70%, agreed to participate in the program.

Additional culvert modifications were designed to improve the hydraulics of the downstream storm sewer system. The storm sewer system was modeled using Storm CAD software, while the sanitary sewer was modeled using Hydra software.

Petroleum Transmix Processing Facility

Farnsworth Group provided design engineering and construction management services for the relocation of a petroleum transmix processing facility to a site in St. Louis. The facility is used to refine off-spec petroleum back into a marketable product.

Farnsworth Group’s services for this project included preparing plans for civil site development, structural foundations, electrical power distribution, controls, grounding and lighting. The design effort also included coordination to ensure conformance with local permit requirements. The close proximity to the Mississippi River, and subsequent poor soil conditions, created several design challenges. In addition to the extensive structural design required for the fractionator tower foundation, the poor soil conditions also required the use of conductive concrete when installing the electrical grounding system.

Midwest Products Group Kirchner Block and Brick

When Kirchner Block & Brick decided they needed additional production capacity, they turned to Farnsworth Group to provide civil and structural engineering services.

Kirchner chose a 15-acre parcel in St. Louis County, Missouri. This parcel allows Kirchner to produce and store adequate materials to meet the growing demand. Upon demolition of the existing industrial plant building on the site, a new 53,000 SF manufacturing facility was constructed consisting of a metal building with a 40-foot height for new equipment. In addition, six aggregate silos were constructed, fed via a conveyor system and material storage bins. From the silos, the materials are sent to three large vertical mixers and then to the product molds.

On-site storage of new product palettes includes nearly 10 acres of flat aggregate surface accessed by paved roads. Special emphasis was placed on stormwater runoff control and utilizing existing dry storage ponds which are part of the city’s stormwater control system.

Services provided: civil engineering, hydraulic analysis, and all structural engineering.